Classification Of Winding Machines

Automatic type
With Japan as the pioneer, models that emerged in response to rising labor and high product quality requirements are widely used. Can be through the motor, electric components, pneumatic components, transmission devices, sensors, control systems and other combinations into a high degree of automation equipment. Usually it can automatically arrange wire, wrap head, break clamp wire, twist wire, loading and unloading. Operators only need to ensure that the raw material is sufficient, in the absence of workpiece or copper wire timely replacement can ensure continuous production, usually the number of shafts is higher, to achieve efficient production. Machines that are sufficiently automated to allow one employee to oversee multiple devices at the same time.
Advantages: Operators without training directly on the job, high production efficiency, uniform product quality, can work for a long time without interruption.
Disadvantages: the price of semi-automatic equipment is higher than that of semi-automatic equipment. It needs a long time to run to recover the cost and generate benefits. It needs to be equipped with technicians to ensure the operation of the equipment.
Suitable for mass production of single mature products.

Semi-automatic type
It is the most widely used high quality winding machine in China, which can only realize automatic wire arrangement, leaving all the operations to be completed by operators. Usually, the number of shafts is small, so as to match the operator's operation time and facilitate the replacement of different molds to produce different products.
Advantages: cheap, some machinery can not complete the process can be completed by manual, equipment deviation can be adjusted by the operator compensation, convenient replacement of products.
Disadvantages: need to be equipped with a lot of manpower, staff need to be trained, subject to the operator's operational proficiency limits.
Suitable for low cost production, new product production, more variety less batch production.
According to the winding way can be divided into: flat winding machine, ring winding machine, flying fork winding machine, rectangular closed winding machine.

Line machine
It is a high quality winding machine that rotates by the spindle and coordinates with the three-dimensional movement through the space to make the wire arranged in a spiral line on the outer layer of a workpiece. It is usually used to process most transformers, inductors and all kinds of coils. It is the most widely used winding machine.
ring
A winding machine that rotates through a main shaft (a wire storage wheel) and works with an auxiliary wheel to arrange wires in a spiral ring shape on a closed ring, closed square or other similar workpiece. It is usually used for machining closed coils.
Fly fork type
A winding machine which is driven by a side motor to wind the fly-fork. It is usually used for winding of coil and rotor of cross instrument.
3 d model
A winding machine designed to suit a particular winding pattern of a particular product. Usually used for winding of stator and special products.